Case Study: Kishore Infratech Pvt. Ltd. Delivers a Cost-Effective Insulation Shed and Crane Provision for CNC Technics Pvt. Ltd.

CNC Technics Pvt. Ltd., a renowned manufacturer of filament winding machines and a proud supplier to the prestigious Chandrayaan project, sought a cutting-edge infrastructure solution to support its expanding operations. With a requirement for a crane provision and an insulation shed at their new facility in Ibrahimpatnam, CNC Technics needed a solution that was both highly functional and cost-efficient. They turned to Kishore Infratech Pvt. Ltd. for expertise in delivering scalable and tailored Pre-Engineered Buildings (PEBs) that would meet these demands.

Quick Answer: CNC Technics, a filament winding machine manufacturer and supplier to the Chandrayaan programme, needed an insulated shed with crane provision. That combination is instructive: the crane capacity and under-hook height had to be fixed before the frame was engineered, because column and gantry design follow from them, while the insulated envelope had to control internal temperature for precision manufacturing. Delivering both in one pre-engineered package meant the crane loads, insulation build-up and cladding were designed together rather than reconciled on site.

Client Overview

  • Company Name: CNC Technics Pvt. Ltd.
  • Industry: Filament Winding Machines
  • Registered Office: IDA Kukatpally, Telangana
  • Project Location: Ibrahimpatnam, Telangana
  • Project Requirements: Crane provision, insulated shed, and a cost-effective construction solution.

CNC Technics Pvt. Ltd. is a pioneering company in the filament winding machines industry, catering to both national and international clients. Their expertise and innovation have made them a key supplier to various critical projects, including India’s prestigious Chandrayaan mission. As part of their expansion efforts, CNC Technics required a state-of-the-art industrial shed to house specialized equipment and support their manufacturing process.

Challenges

As CNC Technics ventured into its new project in Ibrahimpatnam, several challenges arose:

  1. Crane Provision: The shed needed to accommodate a heavy-duty overhead crane system for handling large filament winding machinery.
  2. Insulation for Temperature Control: Given the nature of CNC Technics’ operations, the shed required high-quality insulation to maintain controlled temperatures, ensuring the integrity of their materials and products.
  3. Cost Efficiency: The project needed to be completed within a tight budget without compromising on quality, durability, or long-term performance.

Solution Provided by Kishore Infratech Pvt. Ltd.

Kishore Infratech Pvt. Ltd. stepped up to the challenge by proposing a tailored Pre-Engineered Building (PEB) solution that addressed CNC Technics’ specific needs while staying within budget. KIPL’s expertise in PEB design and construction allowed them to develop a robust, scalable, and cost-efficient facility.

  1. Crane Provision
    KIPL incorporated a heavy-duty crane provision into the design of the PEB structure. This allowed CNC Technics to seamlessly install their overhead crane system, which is essential for maneuvering large filament winding machines within the facility. The PEB design ensured that the shed was structurally sound and could bear the load of the crane while allowing for smooth operations.
  2. Insulated Shed for Temperature Control
    To meet the insulation requirements, KIPL employed high-grade insulated panels that not only maintained temperature control but also provided noise reduction, energy efficiency, and durability. The shed’s insulation was crucial for CNC Technics to maintain the quality of their materials and equipment, especially given the precision required for filament winding machines.
  3. Cost Efficiency
    KIPL’s PEB solution drastically reduced the construction time, material waste, and labor costs, providing CNC Technics with a cost-effective solution without compromising on the quality or longevity of the building. By optimizing design, fabrication, and installation processes, KIPL was able to deliver a premium facility well within CNC Technics’ budget.

Outcome

The collaboration between CNC Technics Pvt. Ltd. and Kishore Infratech Pvt. Ltd. resulted in a highly functional, durable, and cost-effective industrial shed tailored to the specific needs of CNC Technics. The key outcomes include:

  • Crane Integration: The facility was designed to accommodate CNC Technics’ crane system, allowing for efficient and safe handling of machinery.
  • Insulation Excellence: The high-quality insulation provided temperature control and energy efficiency, ensuring that CNC Technics could maintain the precision and quality required for their filament winding machines.
  • Cost-Effective Construction: The project was completed within budget, providing CNC Technics with significant cost savings while delivering a robust and scalable facility.
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Client Testimonial

Mr. Vijay Krishna, the Managing Director of CNC Technics Pvt. Ltd., was thoroughly impressed with the results delivered by Kishore Infratech Pvt. Ltd. He shared the following testimonial:

“Kishore Infratech Pvt. Ltd. has delivered beyond our expectations with their expertise in PEB construction. Their ability to integrate a crane provision and provide superior insulation, all while maintaining cost efficiency, has been invaluable to our operations. The new facility is a testament to their commitment to quality and innovation. We are proud to have partnered with KIPL for this project, and we look forward to collaborating with them in the future.”
— Mr. Vijay Krishna, Managing Director, CNC Technics Pvt. Ltd.

Conclusion

The successful completion of this project underscores Kishore Infratech Pvt. Ltd.‘s ability to provide tailored Pre-Engineered Building (PEB) solutions for specialized industries. By delivering a durable, cost-efficient, and custom-designed facility, KIPL has enabled CNC Technics Pvt. Ltd. to enhance its manufacturing capabilities and position itself for continued success in the filament winding machines industry. This project highlights KIPL’s commitment to delivering world-class infrastructure solutions that cater to the specific needs of their clients across diverse industries.

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Frequently Asked Questions About This Project

What did CNC Technics need for their facility?

CNC Technics Pvt. Ltd., a manufacturer of filament winding machines and a supplier to India’s Chandrayaan programme, needed an insulated shed with crane provision at their new facility in Ibrahimpatnam, Telangana. The combination of precision manufacturing and lifting requirements is what shaped the design. Both had to be resolved before the frame was engineered.

Why does an insulated shed suit precision manufacturing?

Because internal temperature stability matters when you are machining and assembling to fine tolerances. An insulated envelope reduces the daily temperature swing inside the building, which reduces thermal movement in both the equipment and the work. The insulation build-up has to be designed together with the cladding and fixings, not added over a standard sheet.

Why must crane capacity be fixed before the frame is designed?

Crane capacity, under-hook height and duty class determine the column sections, the gantry girder design and the foundation loads — the frame is engineered around them. Adding a crane to a shed not designed for one generally means strengthening or replacing columns, which is among the most expensive retrofits available. On this project both crane and insulation were designed together in one package.

What is the advantage of delivering crane and insulation in one PEB package?

The crane loads, insulation build-up and cladding are designed as one system rather than reconciled on site between different suppliers. That avoids the common failure where insulation detailing conflicts with gantry brackets, or where a crane bracket is fixed to a member not designed to take it. Single-source design and fabrication removes that interface.

What clear height does a building with an overhead crane need?

Clear height is set by the under-hook height the process needs, plus the crane girder depth, the end carriage and the clearance to the rafter — not by a round number. Work it back from the tallest lift the operation performs. Height is also the largest single cost lever in the frame, so it is worth calculating rather than estimating.

Can PEB take heavy overhead cranes?

Yes. EOT cranes from 5 tonnes to over 100 tonnes are routinely integrated into pre-engineered frames, with the runway and gantry loads designed in from the start. The limiting factor is rarely the technology; it is whether the crane requirement was known when the frame was engineered.

How does insulation affect running cost?

A properly insulated envelope reduces heat gain through the roof, which cuts cooling load and, in conditioned areas, HVAC energy by an estimated 25–30%. In an unconditioned shop floor it mainly shows up as a more workable internal temperature. Either way, the specification should follow the internal environment the process needs.

Where was this project built?

At Ibrahimpatnam, Telangana, for CNC Technics Pvt. Ltd., whose registered office is at IDA Kukatpally. Kishore Infratech Private Limited serves Telangana and Andhra Pradesh from its facilities at Cherlapally and Nacharam, Hyderabad.

Can you build a similar insulated shed with crane provision?

Yes. The information needed is the lift capacity and under-hook height, the clear span the operation requires, the internal temperature conditions, plot dimensions and site location. Kishore Infratech Private Limited is an ISO 9001:2015 certified PEB manufacturer with 45+ years of experience and 700+ completed projects.

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